Aluminum Die Casting of New Energy Vehicle Parts

China Aluminum Die Casting for New Energy Vehicle Parts – Your Premier OEM Manufacturing Partner

Factory Overview
We are a leading aluminum die casting specialist in China, focusing exclusively on new energy vehicle (NEV) components. Our 30,000㎡ smart factory features 25+ advanced die casting machines (280T-4400T) and maintains IATF 16949, ISO 9001, and ISO 14001 certifications to serve global EV manufacturers.

 

 

Core NEV Die Casting Capabilities
• Structural Components (Battery Housings, Motor Enclosures)
• Large Thin-Wall Castings (3.0-5.0mm wall thickness)
• High-Pressure Die Casting (HPDC) with 4400T machines
• Vacuum-Assisted Die Casting (Porosity < 1%)
• Integrated Casting (One-Piece Designs)

 

Material Expertise
✓ Aluminum Alloys: ADC12, A380, A356 (T6 heat treated)
✓ High-Conductivity Alloys (for Battery Components)
✓ Custom Alloy Development
✓ Full Material Traceability

 

Advanced Production Equipment
• 5× 4400T Buhler HPDC Machines
• 8× 2500T-3500T LK Machines
• 3× Automated Trimming Lines
• 2× Robotic CNC Machining Centers
• X-ray Inspection Systems

 

Quality Assurance System
• CT Scanning for Internal Defect Detection
• CMM Measurement (±0.02mm accuracy)
• Leak Testing (Helium & Air Decay Methods)
• Mechanical Property Testing
• Full PPAP Documentation

 

Complete NEV Solutions

1. Lightweight Component Design

2. Casting Simulation (MAGMAsoft)

3. Tooling Development (30-45 Day Lead Time)

4. High-Volume Production (100K+ Monthly Capacity)

5. Secondary Processing:

   • CNC Machining

   • Laser Welding

   • Anodizing

   • Powder Coating

6. Final Assembly & Testing

 

Industry Applications
🔋 Battery Systems:
• Battery Trays & Covers
• Cell Module Housings
• Busbar Components

🚗 E-Drive Systems:
• Motor Housings
• Inverter Cases
• Gearbox Components

⚡ Charging Systems:
• Charger Housings
• Connector Bodies
• Thermal Management Parts

 

Competitive Advantages
• 35% Weight Reduction Solutions
• 40% Cost Savings vs. Domestic Production
• 50+ Experienced NEV Engineers
• Complete In-House Processing
• IP Protection Guaranteed

 

Technical Specifications
• Max. Part Size: 1500×800mm
• Surface Roughness: Ra 1.6μm (as-cast)
• Dimensional Tolerance: ±0.1mm/100mm
• Annual Capacity: 5 Million+ Parts
• Tool Life: 150,000+ Shots

 

Contact Information

📧 Email ：sales@shdindustry.com
📞 Phone:+86-755-23358353

 

"Driving the EV Revolution with Precision Die Casting" – Partner with us for high-performance aluminum components that meet the demanding standards of new energy vehicles. Request your free DFM analysis today!

 

Why Choose Us?
√ NEV-Specialized Production Lines
√ 60-Day New Project Launch
√ 0.3% Defect Rate Guarantee
√ 24/7 Technical Support
√ Global Logistics Network

 

 

 

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