Aluminum Die Casting Product

Aluminum Die Casting Products – Detailed Product Introduction

1. Product Overview

Our aluminum die casting products are manufactured using high-pressure die casting (HPDC) technology, ensuring precision, durability, and excellent mechanical properties. These components are widely used in industries such as automotive, aerospace, electronics, and industrial machinery due to their lightweight nature, high strength-to-weight ratio, and corrosion resistance.

2. Key Features & Advantages

• High Precision & Complexity: Advanced die casting techniques allow for intricate designs with tight tolerances (±0.1mm).

• Lightweight & Strong: Aluminum alloys (e.g., ADC12, A380, A356) provide optimal strength while reducing weight.

• Superior Surface Finish: Smooth surfaces minimize post-machining needs, saving time and cost.

• Excellent Thermal & Electrical Conductivity: Ideal for heat dissipation and electronic applications.

• Corrosion Resistance: Anodizing or powder coating options enhance longevity.

• Cost-Effective Mass Production: High efficiency for large-volume orders.

3. Material Specifications

• Common Alloys: ADC12 (high fluidity), A380 (balanced properties), A356 (heat-treatable for high strength).

• Mechanical Properties: Tensile strength: 220–330 MPa; Hardness: 80–90 HB.

• Standards Compliance: ASTM B85, ISO 3522, DIN EN 1706.

4. Production Process

1. Mold Design: Custom 3D tooling for complex geometries.

2. Melting & Injection: Molten aluminum injected at 600–700°C under high pressure.

3. Cooling & Ejection: Rapid cooling ensures dimensional stability.

4. Post-Processing: CNC machining, deburring, surface treatment (anodizing, plating, painting).

5. Applications

• Automotive: Engine brackets, transmission housings, e-vehicle components.

• Electronics: Heat sinks, LED housings, connector housings.

• Industrial: Pump casings, valve bodies, robotic parts.

• Consumer Goods: Smartphone frames, power tool components.

6. Quality Control

• Testing Methods: X-ray inspection, CT scanning, pressure testing.

• Certifications: ISO 9001, IATF 16949 (automotive), RoHS/REACH compliant.

7. Customization & OEM Services

We support tailored solutions in alloy selection, dimensions, and surface finishes. Prototyping and low-volume batches available.

8. Why Choose Us?

• 10+ years of die casting expertise.

• Advanced machinery (800T–2500T casting machines).

• Fast turnaround & global logistics support.

Contact us today for quotes or technical consultations!

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Note: Adjust specifications (e.g., alloy types, tolerances) based on your actual product parameters.

 

 

 

 

 

 

Benifits of aluminum die casting product:

 

1. "Fuel saving and emission reduction" has spawned more lightweight demand

Under the background of the "carbon peak, carbon neutral" strategy, the automobile industry has ushered in the most stringent fuel consumption and emission standards in history. According to the data, for every 100kg reduction in vehicle curb weight, fuel consumption per 100 kilometers can be reduced by 0.3-0.6L. Strict fuel consumption and emission standards will lead to a huge lightweight application market.

 

2. The penetration rate of new energy vehicles continues to increase, and the lightweight accelerates

Aluminum alloy is the most commonly used lightweight material for automobiles, and the number of bicycles will continue to increase in the future. At present, mainstream automotive lightweight materials include high-strength steel, aluminum alloy, magnesium alloy and carbon fiber. Among them, aluminum alloy has the characteristics of light weight, high tensile strength, good recyclability, corrosion resistance, strong plasticity, and relatively mature technology. The material density It is significantly lower than high-strength steel, and its cost and process difficulty are better than magnesium alloy and carbon fiber. It is the most cost-effective and feasible lightweight material under the current technology. At present, aluminum alloys have been widely used in steering knuckles, control arms, subframes, motor housings, battery boxes, braking systems, wiper motors and other auto parts. It is expected that under the general trend of automobile lightweight, more aluminum alloy parts Components will replace traditional steel components, and the amount of aluminum alloy used in bicycles continues to increase.

Aluminum alloy parts will replace traditional steel parts, and the amount of aluminum alloy used in bicycles continues to increase.

 

3. Integrated die-casting technology makes the all-aluminum body more cost-effective

Die-casting technology is a special casting technology. At present, die-casting aluminum alloy products account for about 54% to 70% of the aluminum used in automobiles. Integrated die-casting technology is a new revolution in die-casting technology. By redesigning multiple independent parts that need to be assembled in the original design, and using a super-large die-casting machine for one-time die-casting, complete parts can be directly obtained to realize the original functions.

 

4. Application advantages of integrated die-casting technology

Precision die-casting processing is one of the most used metal product manufacturing processes at present. Precision die-casting parts have good bearing capacity, high dimensional accuracy and smooth surface. Therefore, precision die-casting processing is widely used in automobile manufacturing, mechanical parts processing, hardware tools, Toys, decorations and other industries.

 

5. The integrated die-casting market has a huge space

The automobile industry is an important downstream customer of the die casting industry. With the increasingly high requirements for lightweight automobiles, aluminum alloy castings are gradually replacing gray iron castings, and the demand for aluminum alloy die castings continues to increase. With the rapid development of the global die-casting industry, the demand for aluminum alloy die-casting parts in all walks of life is also increasing, and the development prospect of the die-casting machine industry is very broad.

 

 

 

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